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Case porting


Bill

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The method I've heard being used is you take a gasket and mark out or cut it out the size of the cylinder transfers and transfer that to the case, any other methods?

 

 

I put some Dykem blue on the case surface to give nice contrast when you scribe. I then bolted the cylinders to the top case half and turned it upside down. I have a scribe that is hooked on one end, so i could reach up through the bottom and scribe a mark on the case following the contour of the transfers on the cylinder. I feel this is easier than gasket transfer method because you are using the cylinder bolted down as it is going to be during final assembly, and you dont need to worry about the gasket moving around on you. Here is a pic of a set i scribed, but didn't use the dykem, you can kind of see the scribe marks in the pic, but not great. (Hence the use of the dykem, makes life a lot easier especially if you have shitty eyes like me. LOL)

 

DSC01558.jpg

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It's worth it to do it yourself, even if it takes an hour or so of your time, taking your time and doing it right.

You do NOT want a mirror-polished finish, just a smooth type finish....

 

I'll do this to mine when the motor is broken down again....

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Wow that's quite a bit of material^^^. Is it just a guesstimate on how much to take off, or how far down or at what angle and what not? Are cubs going to be worse than stockers? I'd guess ported cylinders are definately the ones benefiting from this.

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Wow that's quite a bit of material^^^. Is it just a guesstimate on how much to take off, or how far down or at what angle and what not? Are cubs going to be worse than stockers? I'd guess ported cylinders are definately the ones benefiting from this.

 

 

Its not really as much as you might think, most areas were 1/8 inch or so. Basically, i just ground to the scribe lines and tapered it smooth down to the bottom. Looked just like the pics of the completed set above. Not too bad of a job at all.

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Either way works fine if you take your time. Gasket matching to me is just a little more cumbersome, you have to make damn sure the gasket sits exactly right while you are marking it out, plus if the gasket is bigger than the cylinder at any point, you will be taking off more material then needed.

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Yeah, im sure a lot depends on the type of gasket you are using also. The one for my cub was actually bigger than it needed to be, couldn't use it to do the gasket match trick. Here is that same set of cases with the gasket laid over the studs. Notice the scribe lines are inside the gasket material.

 

DSC01561.jpg

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