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Stupid Wrist Pin


inthemail

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if you got the c-clips out then the wrist pin should just slide out.

 

thats my experience with chain saws and other 2 strokes. but both of em will only go about 3MM either way. There Pro-x pistons.... that might have something to do with it.

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thats my experience with chain saws and other 2 strokes. but both of em will only go about 3MM either way. There Pro-x pistons.... that might have something to do with it.

Unless things have gotten REALLY hot they should just slide out. However, sometimes they can be stubborn. Are you replacing anything like pistons or the crank? If so you have some options. Last ones I had a hard time removing were in a couple of pistons I was replacing. I used a crossbar bearing puller with a bearing splitter. A threaded rod with a crossbar on one side of the piston and the bearing splitter on the other. Then I pressed the wrist pin out. If the crankshaft is out you have a lot of other options as well.

 

Good luck.

 

SP

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well, i dont have a fancy tool as of yet. but i will be splitting the cases and removing the crank.... so they normally slide out after circlips eh? im probley gonna just beat them out ill jam a piece of weed against teh side of the rod (doesnt really matter anyway it needs new rod bearings)

much obliged, its getting light out gotta go to sleep before the sun cracks the surface..... graveyard shift is great eh'?

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well, i dont have a fancy tool as of yet. but i will be splitting the cases and removing the crank.... so they normally slide out after circlips eh? im probley gonna just beat them out ill jam a piece of weed against teh side of the rod (doesnt really matter anyway it needs new rod bearings)

much obliged, its getting light out gotta go to sleep before the sun cracks the surface..... graveyard shift is great eh'?

If your splitting the cases, just wait till the crank is out. Lay the piston on its side and drive out the wrist pin. Waiting till the crank is out will help insure that you don't damage the rod. That way the crank can be rebuilt or used as a core or whatever.

 

SP

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this is really common on snowmobiles! sometimes ive used small torch (small blue bottle type) and heat the underside of the piston on bothe sides of the top end bearing. then use a wrist pin puller right after before cooling. dont use a punch and hammer etc... just my .2 cent after 5 years of performance sled engine building.

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well, i dont have a fancy tool as of yet. but i will be splitting the cases and removing the crank.... so they normally slide out after circlips eh? im probley gonna just beat them out ill jam a piece of weed against teh side of the rod (doesnt really matter anyway it needs new rod bearings)

much obliged, its getting light out gotta go to sleep before the sun cracks the surface..... graveyard shift is great eh'?

 

Yeah Graveyard Great, :down: I sugest try soaking it in somthing like PB blaster or WD40 and let it soak in, I also had similare issues I had to use a brass punch and gently persuade it while supporting the Rod.

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A little carbon will cause the wristpin to be tight when you try to pull it out. I encounter this all the time. I keep a threaded rod with some washers and nuts in my toolbox to pull the pins. Use a 1/4 inch threaded rod, a washer with a dia. slighty smaller than the wrist pin bore , large 3/8 drive deep socket that the wrist pin will go inside of, another washer and two nuts. The rod goes thru the wrist pin and put the washer a nut on the end. Slide the socket over the rod against the piston and put the other washer and nut on the end of the rod. Tighten the nut and the wristpin will be pulled out of the piston into the bore of the socket.

 

Pretty much a poormans wrist pin puller.

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If your splitting the cases, just wait till the crank is out. Lay the piston on its side and drive out the wrist pin. Waiting till the crank is out will help insure that you don't damage the rod. That way the crank can be rebuilt or used as a core or whatever.

 

SP

 

pistons will not go down thru the top case if i remember correctly.

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haha yeah the crank will not come out with pistons still hooked to it. A 1/4 drive 10mm socket and like a 2oz hammer works perfect for this, you don't need any special tool. Now that i think about it i have more come apart like this than i do when they just slide out. :confused:

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mine were always easy on the dirtbike, but on the banshee i used a 3/8 extension, and supported the piston with my hand so it wouldnt put any sideways force on the rod, and tapped it out.

the extension worked perfectly as a punch.

i was just very careful to make sure that i didnt let the force get transferred to the rod.

took some coordination to hold the piston and extension in one hand and hammer it , but it worked good twice now.

Edited by shee rips
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