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Low compression on newly rebuilt top end


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If you have followed my other threads you will know that my shee has just been freshened with new Wisco forged pistons and after rewiring it has refused to start. I did a compression test using a Snap-On compression tester and holding the throttle open while kicking it till the needle refused to go higher. At that point I had 60psi in one and 65 in another. I pulled the head and the cylinder walls looked like you would expect them to with no time on them to speak of. Would a leaking head gasket cause this low compression all at once?

Edited by Olds Eddie
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well i could be wrong but if its never been started then the rings have not had a chance to seat so thats why the low compression.

 

 

 

Don't know your setup buy sounds like incorrect porting on the exhaust port, or your pistons are wrong. By chance, are you running long rod pistons in a stock rod motor? Check your squish clearance and that will help. The banshee should be a zero deck motor meaning the piston comes up to the top of the cylinder at TDC. There is not question that something is very wrong. Even if you comp test a new engine with no break in, ti will pump within 10lbs of run in comp. I would look for welded rings in the pistons as well. This is very common if you have higher comp with pump fuels and some detonation occurs. These really are very few things this could be but rest assured that 60 psi is not going to work. I would also be looking at that comp tester to make sure it is good. Just because it says Snapon, does not make it immune to damage. Just gotta check everything.

 

 

Brandon

Edited by blowit
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I accidentally installed some 795 series pistons (as mentioned above..pistons ment for a 5mm long rod) once. The cylinders had about 60 psi. It would start first kick, but wouldn't run for shit.

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I accidentally installed some 795 series pistons (as mentioned above..pistons ment for a 5mm long rod) once. The cylinders had about 60 psi. It would start first kick, but wouldn't run for shit.

 

 

Kinda wondered on that. We have had plenty of customers do the same thing. I am sure the right pistons will get you back up to speed.

 

 

Brandon

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Thefirst thing I checked when it wouldn't start was the spark. Since it was very weak I installed a new coil. When it still wouldn't start with a strong spark I started looking at fuel and othjer issues. Thats when I discovered that the compression was low on both cylinders. I have pulled the head and the bore looks like a newly rebuild engine should look. Looking at the rings from the exhaust port I find nothing out of whack. It dosen't look like the head was resurfaced when the work was done and since the rebuild was caused by the impellor failure and subsequent piston meltdown I would think that the head is warped. How much can you mill it and still run 93 octane pump gas?

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Thefirst thing I checked when it wouldn't start was the spark. Since it was very weak I installed a new coil. When it still wouldn't start with a strong spark I started looking at fuel and othjer issues. Thats when I discovered that the compression was low on both cylinders. I have pulled the head and the bore looks like a newly rebuild engine should look. Looking at the rings from the exhaust port I find nothing out of whack. It dosen't look like the head was resurfaced when the work was done and since the rebuild was caused by the impellor failure and subsequent piston meltdown I would think that the head is warped. How much can you mill it and still run 93 octane pump gas?

 

 

You are chasing your tail on this. You should even look at milling the head until you get it running. That is not the problem. Warped heads are very rare because of the annealed state of the head casting. It would leak water like mad. An easy way to see if you are leaking is slowly kick it over with the radiator cap off and watch for air bubbles.

 

As, try another comp gauge. You still think you have something silly happening.

 

 

Brandon

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Thefirst thing I checked when it wouldn't start was the spark. Since it was very weak I installed a new coil. When it still wouldn't start with a strong spark I started looking at fuel and othjer issues. Thats when I discovered that the compression was low on both cylinders. I have pulled the head and the bore looks like a newly rebuild engine should look. Looking at the rings from the exhaust port I find nothing out of whack. It dosen't look like the head was resurfaced when the work was done and since the rebuild was caused by the impellor failure and subsequent piston meltdown I would think that the head is warped. How much can you mill it and still run 93 octane pump gas?

 

 

You are chasing your tail on this. You should not even look at milling the head until you get it running. That is not the problem. Warped heads are very rare because of the annealed state of the head casting. It would leak water like mad as well. An easy way to see if you are leaking is slowly kick it over with the radiator cap off and watch for air bubbles.

 

As, try another comp gauge. You still think you have something silly happening.

 

 

Brandon

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