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clutch problem possibly..


nicktoney

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alright, in neutral, clutch pulled it starts... in gear clutch pulled, it doesnt, and jumps forward a bit... whats the deal here? hope i dont have to rip my side case off again... stupid fluid anyways... can i just adjust it with the adjustable clutch lever on the perch?

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did you adjust the clutch when you put the clutch in , with 2 arrows on the top of the case ?

 

Yep...

If the arrows don't line up properly prior to putting the side cover, the adjustment at the cable end does you no good.

Put slack in the cable, push the clutch arm with your hand. The arrows should line up just as you feel resistance and can't push it by hand anymore (note I said by hand, not with help of pliers, prybar, etc.)

 

If they line up...then adjust it at the lever. For a cold motor, I always leave about a 1/8 inch gap where the lever meets the perch until it starts to disengage.

 

If you're beating on it, you might get more play...so, tighten as needed...but check it often.

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Yep...

If the arrows don't line up properly prior to putting the side cover, the adjustment at the cable end does you no good.

Put slack in the cable, push the clutch arm with your hand. The arrows should line up just as you feel resistance and can't push it by hand anymore (note I said by hand, not with help of pliers, prybar, etc.)

 

If they line up...then adjust it at the lever. For a cold motor, I always leave about a 1/8 inch gap where the lever meets the perch until it starts to disengage.

 

If you're beating on it, you might get more play...so, tighten as needed...but check it often.

 

 

yeh im pretty sure i did what you mean... what i did... took all tension out of the cable... with side off.. i took the adjuster on the top of the case, held it as far forward as possible and turned the threaded thing on the clutch in until the arrows lined up... then i tightend the lock nut, put it together and took the slack out of the cable, minus a little bit of play... when i grab the lever and pull it in, when i go to pull out, the bike wants to go like right now... with the lever barely out... its ready to pull.... maybe thats what the stiffer springs do?

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