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now what?....bolt extractor broke too


Otis

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foot peg bolt hole. I tried drilling out the extractor, but it didnt even put a dent in it. It's strong enough to withstand being drilled out, but not enough for it's intended purpose....i dont get it... :angry:

 

I gotta friend with a welder that's gonna try and weld a piece of metal to the extractor, to try and get it out that way....

 

any other suggestions?????/

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I gotta friend with a welder that's  gonna try and weld a piece of metal to the extractor, to try and get it out that way....

345241[/snapback]

not a bad idea. really the best way i know how to with a bolt that big is to drill it dead in the center with the exact same size bit as would be used when tapping a hole of that size. if youre right on center youl only remove the center of the bolt, none of the threads. then we usually go in with a pick and remove the trheads. tehy tend to come out looking like a helicoil, which is good. when done properly it wont mess with any of the threads. ;)

 

good luck to ya, and use a lil heat.

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is it the front hole or back? if it is the back i have a fix. you grind off the outer part of the hole. it is just like a big washer with a nut tack welded to the center. get some solid round stock, drill a hole in the center, tap it out, and then put it in the hole on the frame and weld it up. buff it down, and you are done.

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First try to "anneal" the extractor with a torch. Just get it cherry red and let it cool slowly. Also heat the bolt and frame around it. As every thing cools it may break loose what is holding the bolt in the first place. Then the next step if you can weld thru a nut to the bolt and extractor you can hopefully back out one or both. You anneal the extractor so the weld will hold soundly to it. If your patient then spry a little penetrating lube on the bolt,extractor and nut and give it time to work. Maybe even tap lighly on the nut to help break the bolt loose and help the lube get into the threads. Goodluck

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I gotta friend with a welder that's  gonna try and weld a piece of metal to the extractor, to try and get it out that way....

 

any other suggestions?????/

345241[/snapback]

Thats probably your only option at this point. We've had to do shit like that at the shop when a tap breaks off in an expensive part. Rather than junk the part we go to a shop that can weld something onto the broken piece of tap, then we spin it out that way.

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is it the front hole or back? if it is the back i have a fix. you grind off the outer part of the hole. it is just like a big washer with a nut tack welded to the center. get some solid round stock, drill a hole in the center, tap it out, and then put it in the hole on the frame and weld it up. buff it down, and you are done.

345258[/snapback]

Have you done this.

That is exactly what i was figuring on doing with mine. Just wondering if that realy was the case. I thought it looked like a washer with a nut on the back of it.

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It's the front hole... banghead

The welding trick didn't work. I think it's broke off too far back in the hole.

I have one more option, but am gonna have to wait till Monday to try er out. [fingers crossed]

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