Jump to content

Cutting Plastics


trippy

Recommended Posts

Advice

 

Have these ready:

Dremel with sanding bits to get the roguhness mostly out

paint stripping gun to round the edges

Your preferred saw

Tape measure

masking tape-keep a nice true line on the curvature

marker

 

good luck

Link to comment
Share on other sites

i find electrical tape works best for marking out your lines you can bend it like pin striping as it goes on. either this or crayola markers that you can rub off with water (or those ones you use on overhead projectors just dont let it dry on) i always used a jigsaw for cutting my plastics but they can be ahrd to get into tight spots if your leaving the plastics on the quad while you cut. a dremel with the cutting bit attachment works best.

Link to comment
Share on other sites

I did mine right were the flat part or top of the actual fender goes into the downward angle, looks good I think. One more thing you guys can use to plain out the fender after cutting them is to take a handheld wood planner (the one with the razor blades) and go over the cut off areas, makes them look like factory cuts! And if you save the fender, you can get some stainless stell or aluminum tabs with some good quality machine screws :ph34r: and reinstall them if you want to trail ride.

Link to comment
Share on other sites

Here's a picture.

I used a 3" cut off wheel. Then I used a sanding block and some 220 grit followed with some 400 grit to smooth out the cuts and round the edges.

 

I used a tape to measure in from the edge where to cut at the top and bottom of the plastic, and then laid some masking tape down. When I cut, I did about 1/2 first so there wouldn't be so much plastic in my way. Then when I cut the second I had a little practise on how the wheel was going to react. It worked out pretty well, and I got burned by a lot of flying hot plastic. Wear saftey glasses.

Link to comment
Share on other sites

  • 1 month later...

I cut mine similar to Cotton eyed Joe. I used a black sharpie marker. Rough cut it with a saws all. Went back with a hack saw blade to do a fine cut. Used a dremel and sanding disk to flatten any wows. Used fine sand paper to finish it. Used rubbing alky to remove any left over sharpie marks.

 

cutfenders.jpg

Link to comment
Share on other sites

Join the conversation

You can post now and register later. If you have an account, sign in now to post with your account.

Guest
Reply to this topic...

×   Pasted as rich text.   Paste as plain text instead

  Only 75 emoji are allowed.

×   Your link has been automatically embedded.   Display as a link instead

×   Your previous content has been restored.   Clear editor

×   You cannot paste images directly. Upload or insert images from URL.

Loading...
×
×
  • Create New...