Steven66 Posted February 21, 2019 Report Share Posted February 21, 2019 I tried searching for this issue but I could not find a definite answer. I recently picked up a couple banshees, one of which has a 392 kit with a HD clutch upgrade. As it sat, the clutch did not work at all. The seller did not specify who he bought the clutch kit from and when I pulled the cover off to inspect it, the adjustment rod and nut were completely backed out and loose. I followed the factory specs aligning the lever with the arrow on the case and the clutch now works, but I cannot torque down the pressure plate bolts. If I torque down the bolts to 7 ft/lbs (which is what I believe the recommended spec is), the clutch completely locks up to the point where I cannot pull the clutch lever. If I back out the bolts about 3.5 turns, the clutch works like normal. The entire assembly doesn't seem to be missing any parts. What could be the issue? Quote Link to comment Share on other sites More sharing options...
97Screamer Posted February 21, 2019 Report Share Posted February 21, 2019 The arrows on the case are not always accurate with aftermarket clutches. Adjust the clutch so you have about a 1/4" of play in the lever and go ride. Quote Link to comment Share on other sites More sharing options...
Steven66 Posted February 21, 2019 Author Report Share Posted February 21, 2019 1 minute ago, 97Screamer said: The arrows on the case are not always accurate with aftermarket clutches. Adjust the clutch so you have about a 1/4" of play in the lever and go ride. Setting the lever to the arrow is the only place it works at. Ive got about a nickel's worth of free play at the handlebar. Any looser, the clutch rod wont fully actuate the clutch. Any tighter, the clutch wont budge. I have a hunch it might be the springs he used because they don't look stock. They could possibly be completely compressed with the coils contacting. Ill be able to look again this weekend. Quote Link to comment Share on other sites More sharing options...
Ayesully810 Posted February 22, 2019 Report Share Posted February 22, 2019 do you have a pancake bearing adjuster on the pressure plate or oem? something isnt adjusted properly. Quote Link to comment Share on other sites More sharing options...
locogato11283 Posted February 22, 2019 Report Share Posted February 22, 2019 Pull a spring a post a picture. Quote Link to comment Share on other sites More sharing options...
trickedcarbine Posted February 23, 2019 Report Share Posted February 23, 2019 Get the arrows close. Then adjust the nut at the end of the shaft in the middle of the plate. Quote Link to comment Share on other sites More sharing options...
ledofthezep Posted February 28, 2019 Report Share Posted February 28, 2019 Be like my kids and find a video! Lol. Really though, check this one out...is how I adjust mine, just skip to the point and you'll get it. Quote Link to comment Share on other sites More sharing options...
Steven66 Posted February 28, 2019 Author Report Share Posted February 28, 2019 (edited) 17 hours ago, ledofthezep said: Be like my kids and find a video! Lol. Really though, check this one out...is how I adjust mine, just skip to the point and you'll get it. I followed that video exactly. I made sure I did the process exactly how he did it yet I still have the same outcome. I did it multiple times too. Let it be known that I followed this video before posting my issue here. I can find how-to videos and follow them no problem. This is why I am figuring that there some wrong/missing part that's causing this. Edited February 28, 2019 by Steven66 Quote Link to comment Share on other sites More sharing options...
Steven66 Posted February 28, 2019 Author Report Share Posted February 28, 2019 On 2/21/2019 at 6:49 PM, Ayesully810 said: do you have a pancake bearing adjuster on the pressure plate or oem? something isnt adjusted properly. OEM adjuster. I'm considering getting a pancake bearing adjuster for longevity after I find out what's causing my issue Quote Link to comment Share on other sites More sharing options...
Steven66 Posted February 28, 2019 Author Report Share Posted February 28, 2019 On 2/22/2019 at 3:57 PM, locogato11283 said: Pull a spring a post a picture. I might be able to provide you that this weekend but I'm not sure. I'm currently out of town. I can for sure get one the weekend of the 8th Quote Link to comment Share on other sites More sharing options...
trickedcarbine Posted March 1, 2019 Report Share Posted March 1, 2019 What cable is on this thing? Quote Link to comment Share on other sites More sharing options...
Steven66 Posted March 3, 2019 Author Report Share Posted March 3, 2019 On 3/1/2019 at 4:01 PM, trickedcarbine said: What cable is on this thing? It's the stock cable. Nothing from another quad/company Quote Link to comment Share on other sites More sharing options...
Steven66 Posted March 19, 2019 Author Report Share Posted March 19, 2019 On 2/22/2019 at 3:57 PM, locogato11283 said: Pull a spring a post a picture. Forgot to update the thread. I pulled the springs and found out the previous owner had installed some super long springs from another bike. They were like a half-inch or so longer than stock springs. They were coil binding when torqued all the way down which was why my clutch kept locking up after torquing to spec. I replaced them with a set of 20% springs and it works great now. Quote Link to comment Share on other sites More sharing options...
locogato11283 Posted March 19, 2019 Report Share Posted March 19, 2019 Good deal. Quote Link to comment Share on other sites More sharing options...
ledofthezep Posted March 20, 2019 Report Share Posted March 20, 2019 👍 Quote Link to comment Share on other sites More sharing options...
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