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It runs, Turn it off after 5-20 mins of riding and no spark? Will not start! WTF?


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On Sunday, April 24, 2016 at 5:32 PM, Oldskool83 said:

It runs, Turn it off after 5-20 mins of riding and no spark?  

 

Will not start again for 30+ mins

 

Drag harness

New stator

New coil

New Kill switch

Dielectric grease in every connector and electrical tapped every connection

Ground wire to frame

Stator cover gasket is new and silicone both sides so no water to can get in.  (does not mater if I ride in water or not)

 

Can be pull started with another quad and fires right up as soon as i turn it off or I wait 30+ mins and it will kick start back up on its own.

 

CDI getting hot?  Does not mater if kill switch wires are plugged in or not

 

Drag harness bought off the guy on here new.

 

Bike is 1996 wiring

 

Any help or ideas?  Never have had a bike do anything like this in all my 26 years of running 2 strokes.

The "can be pull started" tells me it's not a spark related issue. If it has no spark pull starting it isn't going give it spark. I would be looking else where. Look and make sure your harness isn't melted by the pipes. When did this start? Could be pistons getting to tight in the bore or crank tighning up when hot which would allow you to pull Starr but not turning over quick enough with the kick starter till it cools down. Also check the pilot circuit if it's to lean it will make it hard to start when hot. Jmo

Edited by JUSTWANNARACE
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