greengt1115 Posted March 10, 2014 Report Share Posted March 10, 2014 My clutch push lever is bent, I guess just old and wore out its an 04 Banshee. I was wondering if there was a forum on here that described how to replace it. I have search google and nothing. This is my first post and just wanted to say that this site has help me out a lot. Any suggestions? Quote Link to comment Share on other sites More sharing options...
Surfrjag Posted March 10, 2014 Report Share Posted March 10, 2014 Actuator arm? Bend it back? Quote Link to comment Share on other sites More sharing options...
greengt1115 Posted March 10, 2014 Author Report Share Posted March 10, 2014 This bend came from normal use of the cluth. If i bend it back will it happen agin? It's the part that the clutch cable connects to at the cases. Quote Link to comment Share on other sites More sharing options...
sheerider11 Posted March 10, 2014 Report Share Posted March 10, 2014 Bend that fucker back. I only replace them if the rivet starts to pull through. Quote Link to comment Share on other sites More sharing options...
greengt1115 Posted March 10, 2014 Author Report Share Posted March 10, 2014 Good looking out guys I will try that. In the future if I wanted to replace it, would I have to remove the clutches to replace or does it just pull out and slap another one in? Quote Link to comment Share on other sites More sharing options...
Zillaguy Posted March 10, 2014 Report Share Posted March 10, 2014 ^^^Yes^^^ Clutch needs to be dismantled for the actuator to be removed/installed. Quote Link to comment Share on other sites More sharing options...
greengt1115 Posted March 10, 2014 Author Report Share Posted March 10, 2014 Is their a link or procedure out there to do this? I think it is bent to bad to just bend back out. Quote Link to comment Share on other sites More sharing options...
sheerider11 Posted March 10, 2014 Report Share Posted March 10, 2014 Drain shit, pull of kick start, brakes lever, pull clutch cover, pull 6 bolts holding pressure plate on off pull off the plate and springs, get a magnet and get the ball and rod out, pull up the actuator and it'll pop out. Quote Link to comment Share on other sites More sharing options...
greengt1115 Posted March 11, 2014 Author Report Share Posted March 11, 2014 Just got off work and I think I am going to start on pulling it. I noticed on the parts schematic that there is a bearing associated with the actuator. Is this bearing pressed into the case or the actuator itself. Again thanks for all the help on here this is my first post. Quote Link to comment Share on other sites More sharing options...
sheerider11 Posted March 11, 2014 Report Share Posted March 11, 2014 It's in the case you'll be fine Quote Link to comment Share on other sites More sharing options...
greengt1115 Posted March 11, 2014 Author Report Share Posted March 11, 2014 Well boys and girls the bend that fucker back option is out the window. I removed the pressure plate and clutches( I have a hinson clutch basket) I removed the actuator adjustment screw and nut . The adjustment screw looked snapped into and I could not get the ball and rod out. I used a punch to try to loosen the rod but it would not move. It seems that they are welded in place. Besides breaking down the cases is there any way to fix the problem. I have not figured out how to post pictures yet Quote Link to comment Share on other sites More sharing options...
Starwriter Posted March 11, 2014 Report Share Posted March 11, 2014 I suspected this when you originally posted. Time to split the cases. Buy a Clymer manual. Plan on a complete motor tear down, inspection, and do all the internal improvements you can afford. Quote Link to comment Share on other sites More sharing options...
greengt1115 Posted March 12, 2014 Author Report Share Posted March 12, 2014 I'm new to the game, what are some typical internal improvements? Quote Link to comment Share on other sites More sharing options...
Man-O-Steele Posted March 12, 2014 Report Share Posted March 12, 2014 get a pancake bearing and see if you have a billet water pump while your in there. Quote Link to comment Share on other sites More sharing options...
Starwriter Posted March 12, 2014 Report Share Posted March 12, 2014 I'm new to the game, what are some typical internal improvements? Tru and weld the crank, port cylinders, Wiseco pistons, cool head, pro mod trans, ball bearing shift star roller, mod shift star and shift shaft, pancake bearing, billet water pump impeller, advance timing. That's the basics. If you want, you can spend even more money than that. Quote Link to comment Share on other sites More sharing options...
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