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Cylinder Head Removal... It's stuck


11AGUY

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ok, before I damage anything, i've tried everything that the Clymer's manual state's to do, including using a rubber mallet and putting spark plugs in and giving it a few kicks.... I have nothing happening

 

what are some tricks, head bolts have corrosion and looks like some are making contact with the head bolt holes

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If you just tap on the front of the head where the water hose hooks up with a rubber mallet it will come right loose.

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Take the cylinders off and do it on a bench. Get in s few good solid whacks with a rubber hammer and it should pop. It's just old gasket. As long as its a rubber hammer it shouldn't cause harm. Common sense.

 

If you hurt the head I have a nearly new stocker! Lol

 

Adam

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Ticktock, do I just unbolt the cylinders and they slide off... My buddy mentioned something about a rod (powerstroke), but he wasn't sure because he mainly works on dirt bikes... Said if its there it needs to be connected

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Hit it like a man!

 

in the past I have made the mistake of giving things a little too much english and pay for it latter on... trying not to let my temper lead me astray... we'll see how long that lasts... just soaked the crap out of the studs with PB Blaster and gonna let it soak... they were all white from corrosion... my engine guy says that he deals with this all the time with jet ski's and they can be a real pain in the ass.. if i can't get the head off i'll take the whole package off in one piece

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I had my head suck on. Not as bad as yours but enough to piss me off. I took the hose off the back and I pulled up on that area with my hand and tapped the front with a hammer to get it up as straight as possible. Of course using a rubber dead blow.

 

You see these god damn guys on you tube taking these pieces off like their nothing...

And then I take them off and the battle begins... My wife's cousin just rode this

Thing and never really bothered to keep up with any maintenance ... So after bending the axle, needing all new bearings

And seals throughout and a new top end, I got the bike because he couldn't afford it..

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