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First top end rebuild


Damnit Bob

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I recently got myself a 96 banshee and now that the weather is cold, the low compression is killing my foot trying to get her started. Ive come to grips with the fact that i need to rebuild the top end, what all do i need? I dont want to go crazy and i have a tight budget, where do i start and how much is it going to cost me?

 

It currently has a stock bore and the only mod to speak of is an old DG exhaust that was on it when i bought it.

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I recently got myself a 96 banshee and now that the weather is cold, the low compression is killing my foot trying to get her started. Ive come to grips with the fact that i need to rebuild the top end, what all do i need? I dont want to go crazy and i have a tight budget, where do i start and how much is it going to cost me?

 

It currently has a stock bore and the only mod to speak of is an old DG exhaust that was on it when i bought it.

You will not really know what it will cost you till you get it apart and have someone look at the cylinders. You need to have the cylinders checked to see if they need bored or not. You dont want to put new rings in a cylinder that is worn out. Get you jugs off and get them to a good shop and they will tell you were to go from there.

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Im guessing that I am probably going to need a bore, the compression in my right cylinder is only about 95psi. Other than the machining that i need, i will also need what?? pistons, rings, gaskets... what else?

You will need 2 piston kits....they include rings

You will need a top end gasket kit

You will need a hone or bore/hone depending on bore tolerances

It would be a good idea to also replace the wrist pin bearings.

 

It should all cost somewhere around $300 with a bore and new pistons, if you can get away with just a re-ring and hone it will cost around $170.

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Don't forget the beers to drink while you are workin on it!! :beer:

 

+1 to that :)

 

Here is the list I'm working on :

 

Wiesco piston kit (part# PK140 in my case) COMES WITH some of the gaskets

Exhaust O rings (may be in the Wiseco kit)

Intake gaskets (also may be in the kit but I need 6 total since I run spacers)

 

and of course (optional)

 

NOSS cool head with domes and O-rings ;):) :)

 

~DaVe

Edited by BumpaD_Z28
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I recently got myself a 96 banshee and now that the weather is cold, the low compression is killing my foot trying to get her started. Ive come to grips with the fact that i need to rebuild the top end, what all do i need? I dont want to go crazy and i have a tight budget, where do i start and how much is it going to cost me?

 

It currently has a stock bore and the only mod to speak of is an old DG exhaust that was on it when i bought it.

 

How do you know you have low compression, did you check it? Maybe you just need to re jet, maybe you need bigger pilots,if you are on a tight budget you should be sure before you just overhaul it unless you just want a fresh motor. Alot of guys on here have been having trouble staring there bikes now that it is cold due to jetting issues.What are you jetted at? Just my thoughts :cool:

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How do you know you have low compression, did you check it? Maybe you just need to re jet, maybe you need bigger pilots,if you are on a tight budget you should be sure before you just overhaul it unless you just want a fresh motor. Alot of guys on here have been having trouble staring there bikes now that it is cold due to jetting issues.What are you jetted at? Just my thoughts :cool:

 

Yeah I checked it with a compression gauge, left side was about 110 right was only 95 psi. Im running 260 mains and stock 25 pilots, i have 270s and 27.5s in my toolbox but once it starts it runs fairly well.

 

I know i could get away with doing it super cheap, but i think i would rather just do it the right way and save some headaches later. I think i may be able find 300$ in the couch cushions :)

 

Generally what is the next piston size after a virgin bore?

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